Badger Roll & Machine, LLC

Specialities:

Marine Stern Tube Bearings; Industrial Material Coating; Machining

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Summary

Founded: 2001. 20 employees.

Facilities

Facility Size: 50,000+ sq. ft.

Equipment

Manufacturing

               
Roll Presses 8 Total

   Engine Lathe’s – 5

Swift Engine Lathe 100 HP. 64.1/2” Swing over bed. 52” Swing over carriage. 384” between centers. 15-ton capacity between centers.
25-ton capacity with steady rest. Equipped with Readouts.
Chuck diameter 58.00” - Equipped with Belt Grinding Attachment and a Tool Post Hard Wheel Grinder,

Summit Engine Lathe 41” Swing over bed. 26.500” Swing over carriage.
360” between centers. Equipped with Taper Turning Attachment, 39” 4-Jaw Chuck, (2) – 4-Way Tool Posts, (2) – Steady Rests,
Rapid Travers, Readouts, Inch/Metric Threading.
               
Monarch Engine Lathe 35” Swing over bed. 27” Swing over carriage
216” between centers.

Monarch Engine Lathe 22.1/2” Swing over bed. 13.” Swing over cross slide
53.” Between centers max, Taper attachment, Readouts

    CNC Engine Lathe’s – 1

ECOCA EL-6130E    20 HP. 24” Swing over bed. 15.750” Swing over carriage.
118” between centers. Chucks – 15” 3-Jaw, 20” 6-Jaw, 1-Follow Rest, 2-Steady Rest, Spindle Bore Dia. 3.220”
117” Longitudinal Work Stroke (Z-Axis)
11.420” Transverse Work Stroke (X-Axis)
Mitsubishi 5201 Control with Teach-In Software,

Vertical Turret Lathe – 1

Bullard 36” 30 HP,  Table Capacity 36.0”
Cut-Master 75    Under Rail 30.0”
Equipped With 4 – Axis Digital Readouts

   Boring Machines – 2

Sacem MST-90”    15 HP, 360 Degree Turn Table, Main Spindle Diameter  
Boring Machine    3.1/2”, Main Spindle Traverse 31.1/2”, Spindle Vertical
Travel 39.1/2”, Min / Max Height From Main Spindle
Center to The Table 0-47.1/4”, Table Size 47.1/4” x
57.1/8”, Automatic Cross Travel 67.”, Automatic Long
Travel 53.1/8”, Max Wt. Centered On Table 8,800 Lbs.
Sony 3 Axes Digital Readout.

Lucas 441B72 - 20 HP, 4” Main Spindle Diameter, # 50 Taper, 1,500 RPM
Boring Machine    3 – Axis Digital Readout, Tail Stock for Line Boring
               Z – Spindle Travel 24.”
               X – Horizontal Travel of Table 60.”
               Y – Vertical Travel of Head 60.”
               W – Axis Travel 72.”

   Vertical Milling Machines - 1

Kearnery & Trecker 25 HP. With a # 40 Quick Switch, Table = 74.” X 15.1/2” - 4HC Mill With Readouts, X = 42.” Y = 13.500” Z = 12.00”

Vertical Machining Center – 1

Fadal VMC Fadal MP 32 Control, Virtual Gibbs Cam with Color
6030    Monitor, 22.5 HP, 10,000 RPM High Torque Spindle,    
60”X / 30”Y / 30”Z,
Tool Changer CAT – 21 Positions,
4th Axes Rotary Table V-300 with Tail Stock Assembly,
Hole Through Coolant Spindle, Rigid Tapping

Drill Presses - 1

Dynamic Balancing Machines - 1
     
American Hofmann Type HX-27.1, with PCX-27.1 High Tec touch screen    
Horizontal, microprocessor instrumentation, windows 2000 Hard Bearing, operating system. 50 HP drive, Max weight of rotor Dynamic Balancer, mounted in its own bearings 70,000 Lbs. Max weight - Max weight of rotor mounted directly on the pedestal bearings 50,000 Lbs, Max diameter of rotor over belt tensioner 69.00” Max diameter over rest of bed 94.00” Minimum length of rotor between centers of bearings 30.00” / Max length between pedestals 445.00” - Balancing Speeds infinitely variable – Dependent on Drive diameter of rotor.

Roll Grinders - 1

Farrel (2) Wheel - Wheel Head 25 HP – Spindle Speed Range, B1
#60A3057 Directional, Programmable 100 – 1200 RPM, Grinding
Wheel Size 3” Face x 20” Diameter, Headstock 50 HP – Work Speeds 4 – 24 RPM Programmable. Carriage 10 HP Speeds 2 – 60 IPM. Carriage Ways Center to Center 66” Overall Length Carriage Ways 88”, Maximum Diameters Ground 42” On Center and 60” Below Center, Minimum Diameter Ground On Center 8” Maximum Roll Body Face Length 315” - Equipped With The Machine, a new Belt Grinding Attachment, a new Roll Track Measuring System, the system is capable of measuring & recording Roll Profile, Crown, Compound Crown, Dubbing, T.I.R. Readings, Concentricity, Two Plane Concentricity, Roundness & Tracking Measurements,

Surface Grinders – 1

               

Testing

Surface Finishing Readers - Shore D and Shore A Durometer Testers - Rockwell Tester,

Inspection

Inspection Equipment

Granite Table    10.’ X 5.’ True Stone Inspection Table

Granite Table    8,’ X 4.’ Starrett Pink Inspection Table

Miscellaneous Brown & Sharp Cadillac Height Gage 18’
Inspection Equipment Starrett & Brown & Sharp Height Gages, Dial Bore Gages to 16” - Inside Micrometers to 57” - O.D. Micrometers to 60” Rockwell Hardness Tester, Plus Additional High Tolerance Measuring Tools,
Tool Room Machines

Tool Room 2-Horizontal Tool Grinders,
Miscellaneous Tool Grinders & Fixtures

Capabilities

Services we specialize in…

• Marine Stern Tube Bearings
• Industrial Material Coating
• Machining

Other services we offer…

• CNC Machining
• Casting Machining
• CNC Turning
• Cylindrical Grinding
• Gas Metal Arc Welding (GMAW)
• Surface Grinding
• Abrasive Belt Grinding
• Filling

Materials we specialize in…

• Steel
• Carbon Steel
• Stainless Steel

Other materials we work with…

• Alloy Steel
• Gray Iron
• Synthetic Fiber
• Natural Fiber
• Glass Fiber
• Aluminum Alloys
• ABS/Nylon Alloy

Industries Served

• Heavy Equipment
• Industrial Components
• Machinery

Production Volumes

• Medium