Precipart Corp.
90 Finn Court
Farmingdale, NY 11735
United States
- Office: 631-694-3100
- Fax: 631-694-4016
Gear Hobbing, Conventional; Gear Shaping, Conventional; Bevel Gears
Summary
Precipart Corporation is a manufacturer of custom motion control devices. We offer precision gears and components, value-added customization for products, assemblies and systems and are especially well known for our speed reducers & increasers, mechanical & electro-mechanical actuators & assemblies, gear motors and gear trains. Working in all materials and configurations, we are experienced across a wide range of industries including: aerospace/avionics, medical/surgical, dental, oil field, robotics, automotive, scientific instrumentation, and other applications using commercial or military specifications. Precipart’s comprehensive engineered solutions provide for a superior product, designed to fit your needs, at the best overall value. From our manufacturing plants in N.Y., the finest solutions and the best value. Precipart is an ISO 9001-2000 and AS 9100 Registered Corporation, committed to Continuous Improvement utilizing our Lean and 6 Sigma initiatives. www.precipart.com
Founded: 1979.
125 employees.
Facilities
Facility Size: 20,000 - 50,000 sq. ft.
Equipment
Manufacturing
Gear Department (Shaping, Hobbing,Generating)
1 Horizontal Broaching Machine (10 – ton)
2 Lambert #75 Spur, Helical, Bevel Gear Hobber
3 WAHLI #90 Automatic Spur Gear Hobbers (high production)
27 Mikron #79 Spur Gear Hobbers
2 Mikron #102 Spur Helical Gear Hobbers
9 Mikron #120:01 Bevel Gear Hobbers
1 Mikron #122 Helical Gear Hobber
3 Mikron #132 Spur Gear Hobbers
2 Mikron A-60 Gear Hob Sharpeners
3 Fellows #3 Gear Shapers w/centers
2 Fellows #3 Gear Shapers w/Hollow spindle
2 Fellows #3 Gear Shapers
1 Fellows #7 Gear Shapers
3 Barber-Coleman Gear Hobber #2 1/2 – 4
1 Barber-Coleman Gear Hobbers #6 – 16 Automatic downfeed
4 Barber-Coleman Gear Hobbers #6 – 10 Automatic downfeed
3 Barber-Coleman Gear Hobbers #6 – 10 Automatic
6 Gleason #2A Straight Bevel Gear generators & Supporting Equipment
2 Gleason #14A Bevel Gear generators & Supporting Equipment
2 Gleason #104 Bevel Gear generators & Supporting Equipment
1 Gleason #710 & Bevel Gear generators & Supporting Equipment
2 Gleason #J12 Blade Sharpener (Ref: G14, G710)
1 CNC Hobber Gleason Pfauter P60
1 Gear CMM by PECO ND 300
41 Gear Testers (see QA section for details)
1 Gleason Bevel Gear Tester w/ Mag Brag & readout
4 Gleason Bevel Gear Tester
1 SPC Computer Work Station and Printer (Applied Statistical Software)
• Master Gear(s)- large library
• Hobs and other Gear Tooling – Inventory comprised of an assortment of 1,000+ cutters
Machine Shop
CNC Milling
2 Vertical Machining Center, HAAS (4-axis) -10 ATC
1 Vertical Drilling, Tapping Center, Brother CNC
1 Vertical Machining Center, HAAS (4-axis) – 20 ATC
2 Vertical Machining Center, Mori Seiki MV-5000 (4-axis) – 30 ATC
Manual Milling/Drilling
5 Bridgeport Miller “J’ Model 42” Tables (with DRO capability)
2 Lux Mills
4 1/2" Capacity Drill Presses
1 Rouse Miller
3 Burgmaster OB Drill Presses
2 Aciera Sensitive Drill Presses
Manual Turning
8 Hardinge Lathes
Support Equipment
2 Surface Grinder - Brown & Sharpe
1 Cylindrical Grinder - Tschudin
1 Christian Drill Sharpener
2 Sunnen Honing Machine
2 Heidenhain Digital Readout (Model #VRZ730)+.000050 Tol. Repeatability
4 Band Saw
4 Henri Hauser Burnishing Machines
Precision Turning Department(CNC)
5 Mori Seiki
1 CL 200 Capacity Chuck 10”
2 SL 253 BSMC/500 Capacity 2.875” SMW Barfeeder /Chuck 10”
1 SL 204 BSMC/500 Capacity 2.600” SMW Barfeeder/ Chuck 8”
1 SL 250 BSMC/500 Capacity 2.500” LNS Barfeeder/ Chuck 10”
3 CNC Hardinge Lathe
1 Conquest-42SP w/Live Tooling, Capacity 1.625” Barfeeder/Chuck 6”
1 CHNC II - Automatic w/Barfeed, Capacity 1.625” Barfeeder/Chuck 6”
1 CHNC III “Super Precision”, Capacity 1.625” Barfeeder/Chuck 6”
3 Omni-turn CNC Lathe Capacity 1.062” Barfeeder/Chuck 6”
2 STAR (SV-32MM) –equiped with barfeeders, chip conveyors and high pressure pumps
9 STAR (JNC/KJR/SR/SA) –equiped with barfeeders
1 Star JNC 25/B-Type CNC Twin Turret Swiss Automatic; Capacity 1.000”
1 SR20R 20/B Type CNC Capacity .781”
2 Star SR 20/B-Type CNC Swiss Automatic Capacity .781”
3 SA 16/B-Type CNC Swiss Automatic Capacity .625”
1 Star KJR 16/B-Type CNC Twin Turret Swiss Automatic Capacity .625”
1 SH-16 16 Type CNC .625”
4 Agathon Tool Grinders
1 RID Oil Separator
2 SPC Computer Work Station and Printer (Applied Statistics Software)
Documented SPC Charting (Computerized) for all Production Capability.
1 McKenzie Chip Separator
1 Bar Point Machine RID
Testing
•Test Indicators – various as need per specific assembly.
-Some computerized systems with auto-columators
-Electro-mechanical test stands designed per application
Inspection
Quality Assurance
Q.C. Manual (Procedures) to:
• Registered to ISO 9001:2000
• Registered to AS9100:2001-08
1 Computerized Gear Measurement System (PECO ND 300)
1 Brown & Sharpe CMM
1 Vision Sytem – Smartscopr Plus
1 21” Digital Height Gage - Fowler
1 21” Digital Height Gage - Mahr
1 Q.C. Manual (Procedures) Conforming to ISO 9001/AS9000 Compliance
1 Vari-Roll Fine Gear Tester
1 Fellows Fine Pitch Gear Tester
37 S&F Fine Pitch (Bevel) Gear Testers
1 Geo. Scherr Type Fine Pitch Gear Testers
4 Alina Fine Pitch Gear Testers with Electronic Amplifier and Chart Recorder
4 Optical Comparator with Micro Processor, Model MPC-5, with SPC Capability, OGP
1 Wilson Hardness Tester
1 Tenny Temperature Chamber
2 40 Power Microscopes
1 Cadillac Gauge
1 Sunnen PG-400 Bore Gauge
2 Set of Adjustable Torque Screw Drivers
4 Torque Watches
1 Profilometer Amplimeter (Taylor Hobson Surtronic 3+ Profilometer)
2 Gauge Block Sets (1 Set, Master), Indicator Micrometers, Library of
4 Digital Multimeter
1 SPC Computer Work Station and Printer (Applied Statistics Software)
1 Deltronic Optical Comparator with Micro Processor
• Deltronic Gauges- vast inventory
• Centers (Male, Female) - various
• Test Indicators – various
• Surface Plate/ Inspections Stations throughout the facility
